Facilities List

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• • • • GAT Main Controller (complete monitoring system of paint line)
      • Enclosed track conveyor 760 ft. long
      • 8″ pendant centers
      • 5000 pounds per hour loading
      • 10.5 pounds per foot Average
      • 75 pounds max per pendant
      • 4-12 fpm speed range
      • Conveyor floor supported
      • Caterpillar Drive – Variable speed A/C
      • Automatic Chain Lubricator
      • Load Bars for weight distribution

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• • • • RO system provides 1800 gallons of stored water
      • Using RO water causes chemicals to last longer and waste to be environmental friendly.

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Stage 1 – Alkaline Clean

• • • • 1030 gallon net capacity 60 sec. 140 deg. FAH.
      • 1 each – 7.5 hp 316L SS spray pump 288 gpm ea. @ 60′ wc
      • 1.393 MBTU supplied by 160 TAH air heat burner & 304 SS heat exchanger
      • Automatic back flow make-up from stage 2
      • Manual Fresh Water Fill

Stage 2 – Rinse

• • • • 515 gallon net capacity 30 sec. Ambient
      • 1 each – 5 hp 316L SS spray pump 144 gpm ea. @ 60′ wc
      • Automatic back flow make-up from stage 3
      • Manual Fresh Water Fill

Stage 3 – Rinse

• • • • 1030 gallon Net Capacity 60 sec. Ambient
      • 1 each – 7.5 hp 316L SS spray pump 288 gpm ea. @60′ wc
      • Note: 304 SS Heat exchanger (no burner) for future FePhos.
      • Automatic back flow make-up exit misting riser w/flow meter
      • Manual Fresh Water Fill

Stage 4 – Zirconium Phosphate

• • • •  1030 gallon Net Capacity 60 sec. Ambient
      • 1 each – 7.55 hp 316L SS spray pump 288 gpm ea. @ 60′ wc
      • Automatic back flow make-up from stage 5
      • Manual Fresh Water Fill

Stage 5 – Seal / Rinse

• • • •  515 gallon Net Capacity 30 sec. Ambient
      • 1 each – 5 hp 316L SS spray pump 144 gpm ea. @ 60′ wc
      • Automatic make-up from city water
      • Manual Fresh Water Fill

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• • • • Tank construction – 10ga. 304 SS – All Stages
      • Drain boards – 12 ga. 304 SS
      • Catwalks – 12 ga. 304 SS
      • Sump covers – 304 SS Stage
      • Conveyor Rail – 304 SS
      • 2 Vent Fans – 2,875 cfm ea. – 1 hp @ 1″ wc
      • Exhaust Fan – 1,867 cfm ea. – 2hp @ 2″ wc
      • Pressure gauges and flow control valves on all pumps
      • All Spray Risers – 12 nozzles – side / side / over
      • 8 Risers per stage in #1, #3, #4
      • 4 Risers per stage in #2, #5

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• • • • Single Pass
      • Design Maximum Operating Temperature – 350deg. F.
      • Design Product throughput – 5000 lb / hr.
      • Residence Time – 5 min. @ 8 fpm conveyor line speed
      • Heat System – 120 AH Air heat burner w / #1-1/4 DWDI recirculating air blower – 8,800cfm – 7 hp
      • Exhaust Fan – 750 cfm – 1hp
      • High Velocity air seals – 2 @ 2hp

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• • • • Two pass
      • Design Maximum Operating Temperature – 450 deg. F.
      • Residence Time – 17. 5 min. @ 8 fpm conveyor line speed
      • Heat System – 240 AH Air heat burner w / #2-1/4 DWDI recirculating air blower – 30,000cfm – 25 hp
      • Exhaust Fan – 1750 cfm – 2hp
      • High Velocity Air Seals – 2 @ 2 hp
      • 6″ Thick Oven Walls and Roof

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• • • • Single Pass
      • Residence Time – 1 min. @ 8 fpm conveyor line speed
      • 16 each 40″L x 16″W 33,300 BTU Gas Catalytic Heater Pads w/Elec. Preheat Switch
      • Exhaust Fan – 750 cfm – 1hp
      • Oven for Low volume Specialty Parts
      • Interior working dimension – 8′ Height x 14′ Width x 16′ Depth
      • Oven Max Temp. – 650 deg. F.
      • 12 gauge Gavl. Floor
      • Doors on both ends
      • Heater Assembly
      • Eclipse Burner model 120 w/.33 hp motor
      • #1-3/4 SWDI Recirculating Air Blower – 11,000 cfm – 7.5 hp
      • #7/8 SWSI Exhaust Fan – 750 cfm – 1 hp
      • Heater Interior Skins, Wheel , Shaft Stainless Steel Construction

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• • • • H-2 Occupancy
      • Net Area = 818 S.F.
      • Gross Area = 1,290 S.F
      • O.L. = 1,290/300 = 5 OCC.
      • 16″ High spillage containment concrete curb
      • 2 hr. Fire rated Walls
      • 90 min. Fire rated Doors
      • UL Fire Resistance
      • Mixer – Red Devil – model 5315-x1- Vortex mixer ( Rated for use in explosion proof class 1, Division 1, Groups C & D locations). 110 V/60HZ/14AMP
      • Mixer – Red Devil – model 5025-x1-zrf – 5 Gallon gyro mixer ( Rated for use in explosion proof class 1, Division 1, Groups C & D locations). 110 V/60HZ/14AMP
      • Shaker – Red Devil – 1400-x1-5151-00 Shaker base – Paint shaker with pedestal base ( Rated for use in explosion proof class 1, Division 1, Groups C & D locations). 110 V/60HZ/5.6AMP
      • Two Paint Gun Washer – Herkules – G415 – Pneumatic paint gun washer.
      • Paint Gun Washer – Herkules – G200 – Pneumatic paint gun washer.

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• • • • Quantity = 4
      • Inside dimensions – 10′ x 10′ x 10′
      • The spray booth consists of four major components: paint area, exhaust fan and chamber, product doors and, in some cases, an air make-up unit.
      • Four (4) stage filter system
        1. Luster cloth
        2. Roll filter
        3. Panel filter
        4. Pocket filter
      • 18 Ga. Galvanize Steel Shell
      • Tube Axial Fan – rated for 12750 SFM exhaust driven by 3 hp ODP type motor
      • Manometer

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• • • • 8 complete units
      • Manual units for stable powder output
      • Optiflex 2 CG09 control unit
      • Optiflex 2 GM03 manual powder gun
      • Optiflow injector
      • Fluidized powder hopper

The OptiFlex 2 Spray manual units in combination with OptiSpray AP01 application pump delivers superior application performance over long production periods for manual coatings with frequent color changes and applications that require stable powder outputs.

The integrated AP01 application pump with its unique single chamber design and SIT technology ensures powder savings and stable coating performance.

OptiSpray AP01The application pump OptiSpray AP01 opens up new levels for constant and repeatable high quality coating results over extended production periods. The innovative design with Smart Inline Technology (SIT) with its straight powder path allows conveying powder smoothly and regularly with reduced wear.

Benefits OptiSpray AP01 – Fast and easy color change – Automatic wear part diagnostic – Stable application quality over extended time and long distances – Automatic cleaning program for color change – Easy maintenance – Up to 15 % powder savings

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• • • • 10 complete units
      • HVLP Pressure Feed Spray Gun
      • 2465-HV1

Binks Trophy Series Spray Gun is the premier spray gun for use in pressure and siphon feed spray applications and sets a new standard in durability, ergonomics and atomization. The lightweight ergonomic design offers unsurpassed comfort and control. The latest advanced atomization technology has been incorporated for achieving consistent, fine finishes when spraying a wide range of industrial coating applications. Binks Trophy Series Spray Guns can be used with pumps, pressure pots, pressure cups, or siphon cups.

Binks Specifications

Maximum Air Pressure:140 psi/9.6bar (P-1)
Maximum Fluid Pressure: 140 psi/9.6bar (p-2)(With standard spring)
Maximum Fluid Pressure: 300 psi/20.6bar (P-2) (with optional spring)
Gun body: anodized aluminum
Fluid path: Stainless Steel
Fluid Inlet Size: 3/8″ NPS/BSP (m)
Air Inlet Size: 1/4″ NPS/BSP(m)
Gun Weight: 14 oz
Wetted Parts: Stainless Steel and PFTE

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Trane Model CGAF chillers offer a long reputation for reliable operation

Trane 3-D Scroll compressors• Advanced motor protection• 300 psi waterside evaporator• Evaporator insulation (¾-inch Armaflex II or equivalent)• Evaporator heat tape (thermostat controlled)• Condenser coil guards• Operation down to 30 F without additional wind baffles or head pressure control• Loss of flow protection• kW demand limiting• UL and CSA approval • Control power transformer• Low ambient lockout• Plain English (Spanish/French) human interface display• Smart lead/lag operation• Integrated chilled solution pump control• Selectable process or comfort control algorithm• External auto/stop• Electronic low ambient damper control integrated into UCM

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• • • • 6 tons (54kN) ram force and 8 inch (457mm) throat dept
      • Reliability and energy efficiency of a fully hydraulic machine
      • Speed increases by 15% over the legacy Haeger 618
      • Equipped with Haeger’s patented Safety System
      • Robust hydraulics with in-tank hydraulic filter system
      • Variable dwell timer for use with hard materials
      • Adjustable ram retract position

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• • • • Capacity: 6 Tons
      • Throat Depth: 18″
      • Vertical Up Stroke: 3/8″ – 8-1/2″
      • Feed Bowl
      • Adjustable Tonnage
      • Pressure Control Valve
      • Pressure Gauge and Ram Force Indication
      • Up Travel Control
      • Foot Pedal Operation
      • Approximate Weight: 1100 Lbs.

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• • • • MODEL 6554SA

The QUADCHEK Electrical Safety Compliance Analyzer is another step in the evolution of electrical safety testing instrumentation.

The QUADCHEK provides in a single instrument for the three most common high voltage tests (AC Hipot, DC Hipot, Insulation Resistance) together with a high current Ground Bond Tester.

The 4-in-1 capabilities of QUADCHEK make it versatile enough to test to UL,CSA,VDE,IEC,TUV,and other agency requirements.

The built-in IEEE interface makes QUADCHEK an ideal choice for automation applications.

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• • • • WESTEK SC 103 Wrist strap & Leg Grounding Tester
      • POMONA ELECTRONICS – 051-087-001 wrist strap tester

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• • • • Model GA 37 VSD FF
      • Model GA 37 ff

VSD range is the ideal solution for productions with a fluctuating air demand, optimizing your energy consumption. Both ranges supply the high-quality air you need to keep your air network clean and your production up and running.

Reduced Energy Costs

Our GA compressors can reduce your energy costs and overall compressor lifecycle costs thanks to the use of our highly efficient element.

Furthermore, the GA Variable Speed Drive (VSD) reduces energy costs by a further 35% by automatically adjusting the air supply to your air demand with a large turndown operating range.

Air System Integration

The GA WorkPlace Air System can be installed where you need compressed air. Its low noise operation and integrated air treatment equipment eliminates the need for a separate compressor room. All GA compressors are tested and delivered ready for use. The integrated options will reduce installation costs and pressure drops significantly, thus saving additional energy cost.

Advanced Control and Monitoring

To maximize efficiency and reliability, the Elektronikon® controls the main drive motor and regulates system pressure within a predefined and narrow pressure band.

The Elektronikon® controller can be adapted to your specific needs with extra sensors, digital contacts, fieldbus, Internet and SMS communication functions.

In combination with the ES multiple compressor controller, the operation of your complete compressor room is optimized.

Integrated Air Treatment

GA compressors are installed with integrated dryers, filters and oil-water separators to protect our compressed air network.

This quality air expands the life of equipment, increasing efficiency and ensuring quality in your final product.

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• • • • MSP 3140

MSP 3140 features NuArc’s instant-start multi-spectrum metal-halide screen exposure technology, which reduces glass temperature, power consumption, and environmental heating effects.

With a 79 x 102 cm (31″ x 40″) maximum screen frame size, it’s an ideal choice for those entering automatic printing and for quality-conscious screen printers in manual environments.

MSP 3140 is designed for those seeking superior performance.

NuArc’s computerized and programmable integrator/controller ensures precise vacuum duration and screen exposure lamp output compensation. MSP 3140 is also simple to operate.

The entire exposure process—from vacuum drawdown through screen exposure and vacuum release—is accomplished with a single keystroke.

NuArc’s unique manifold system ensures intimate contact by drawing vacuum evenly around the perimeter of the blanket frame.

A 1200-watt multi-spectrum metal-halide UV screen exposure lamp, with its ability to retain fine lines and dots, produces screen exposures of exceptional quality. MSP 3140 can be located in areas housing unexposed screens because the light source and vacuum frame are enclosed, and the screen exposure lamp can’t be turned on while the blanket frame is open

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